Tempco Blog articles

Sparkling wishes

This year we want to change the way of our wishes…

Today start a new project coming from the idea of Tempco to mash its expertise in temperature’s management in a wide range of production processes along with the oldest tradition in brewing…a new italian craft beer.

YourBeer Tempco

Your Beer 4Xmas is a 1.0 version of the Your Beer project, a special seasonal beer intended for this Xmas 2013 and to start in a sparkling and special way the New Year 2014: a beer mixing three different kind of malts, enriched with the perfumes of bitter orange peel and coriander, to obtain a unique and unmistakable fruity fragrance.

In this blog in the following months you will find news about brewing, stories about beer history and production, but also updates from Your Beer project…
We are planning lots of surprises and new projects, new tastes and emotions… also thanks to your own contribution!

Merry Xmas 2013 and Happy New 2014 to you all!

Sparkling and Happy Moments from Your Beer!

Beer production and thermal energy

It is really cold these days, a taste of the coming winter that reminds us of the coming Christmas.

Yet the thought of a nice cold beer, served in a glass with a lot of condensation and froth, always puts me in a good mood.

 yourbeer

While I imagine the aroma of a good Christmas Saison, I wonder about the production processes that hide behind the amber colour of this drink.

Yes… because for insiders these are all well-known facts but for those who drink beer without asking too many questions, this information is not commonplace.

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Magnetic nanoparticles could aid heat dissipation

I’m following nanotechnologies world from some years. This science amaze me every time with unexpected discovery.

Last news I fond on the web, is very closed to Tempco field of work, the heat exchange.

Following this link, you can read an interesting technical story:

MIT make a

MIT experiment with magnetite nanoparticles dissolved in water for cooling systems, where the use of magnets increases by 300% the heat exchange coefficient of the nanofluid, which otherwise behaves like normal water.

The system would be more economical for the construction of particular geometries in exchange surfaces (fins and grooves), and could be applied to localized cooling, for example in electronic components …

Nanoparticelle, nanotecnologia e termodinamica

Data center cooling can save energy

Only a few years ago, data centres were synonymous with major HVAC plant installation, needed to keep computer rooms at low and controlled temperatures.

Even today it is necessary to  dissipate the heat generated by hundreds or thousands of computers working tirelessly in a data centre … every time I enter the room where our small LAN server is housed, even with the heating turned off, even in winter, the air conditioning system is turned on.

The great leap forward made in recent years, is linked to  working temperatures  currently endured by these computers.

Blue and red binary code floating in data center hall leading to light

 

Let me explain. Initially, to provide air conditioning to a computer room, cooling systems that provided chilled water at the classic temperature of 7°C, with a temperature difference of 5°C (the classic 7/12°C) had to be installed

Current systems require water for direct cooling at considerably higher temperatures around 15/20°C and, as such, they are more efficient, needing to dissipate less thermal energy.

If thermal energy savings are easily understood, 100 KW is less than 120 KW, it is however more complex to understand and, for technicians, it is linked to the temperature.

iStock_000028754418Large

In my ebook “Energia termica e processi industriali” (at the moment only in italian language) i explain:

chiller capacity increase and energy consumption decrease, if they produce chilled water at higher temperature, 15°C instead of 7°C.

This is surely a very important aspect in managing data centres. This upward shift in temperature allows you to make assessments involving choices that are definitely more green and less energy intensive.

As demonstrated by the choices made ​​for the latest data centre installations, these complexes tend to be built in areas that provide “water at naturally low temperatures”, fjords, rivers in cold areas, icy seas, mines or the like, or in areas with harsh climates,  so that so-called free cooling can be exploited.

It is precisely these applications which are becoming the key to saving energy for data centres.

 

Free cooling plant to cool down big data center

Plate heat exchangers TPLATEfree coolers TFIN are the products that we have studied and are improving to meet these new and more interesting applications.

iStock_000017774404Medium

 Immersion heat exchangers TCOIL represent the new frontier in free cooling driven by data centres.

A heat exchange system, which combines management costs reduced to a minimum, high quality with unparalleled constructive flexibility. All this combined with the zero cost for main pumping.

TCOIL heat exchanger energy saving

 

note:

1. In essence, with the downward variance of the water temperature required, a cooling system sees its thermal efficiency reduce. Or, we can say that a cooling system that needs to dissipate a defined quantity of thermal energy, at a higher temperature, consumes less than another system that needs to dissipate the same amount of thermal energy but at a lower temperature.

For example: 100,000 Kcal/h of water at 5°C costs more than 100,000 Kcal/h at 15°C.

 

2. A cooling system yields more under conditions of low environmental temperature (within certain limits), compared to an installation in a warmer environment. 

Flexible brazed plate heat exchangers

Plate heat exchangers are suitable for multipurpose use, due to their flexibility

The great turbulence inside the channels get maximum perfermance and thermal coefficients.

Sometimes we need to break this power:

  • viscous fluids
  • high flow rate
  • low pressure drop

 

 

Piastra TCP ad alta effcienza

 

We can achieve different thermal duty, simply changing the chevron angle of plate corrugation.

Now the TCB2100 get the same flexibility, choosing the H, M, L corrugation, in order to achieve the best performance and the best pressure drop.

With new TCB2100 design, you can manage at the best:

  • different flow rate from primary and secondary
  • low pressure drop
  • high thermal coefficient

 

 

TCB2100HML

 

TCB2100 is the solution for:

  • hydraulic
  • lubrication
  • HVAC refrigeration
  • steam heating

 

TCB2100_22_5_2013L (1)

TFIN IDRY adiabatic dry cooler

We spoke about these dry coolers few time ago.

Anyway our technical department records an increasing of these request and installation.

In 2012 we install little quantity of TFIN IDRY, but in 2013 first 6 months the 40% of the dry-cooler was equipped with IDRY module adiabatic system

 

TFIN IDRY adiabatic system

 

On january 2013, we work hard on a new software, focused to calculate the waste-water and energy saving on TFIN IDRY system.

 

TFIN IDRY kit adiabatico per dry cooler e free cooler

If you need more info about these systems, or to upgrade your actual plant, please feel free to contact our technical departmnet, which give you the best solution, in order to achieve your cooling target.

 

TFIN IDRY kit adiabatico per dry cooler e free cooler

Soldering connections on brazed plate heat exchanger: how to do

When you need to sold a brazed plate heat exchanger on copper pipes, you need to follow few clear instructions.

scambiatori a piastre ad elevata efficienza

To avoid damage to heat exchanger, please remember to check following points:

The connection of brazed plate heat exchanger is stainless steel, thus, it is necessary to use high containing silver solder to solder with (castolin for instance).

Please follow the guides below:
1.Before starting soldering, the copper pipe and the connections should be perfectly cleaned.
2.During the soldering process, applying soldering flux is recommended in order to protect the pipe and heat exchanger from oxidizing and also help cool down the temperature.
3.The brazed plate heat exchanger should be placed in a horizontal position during the entire process, and place wet cloth around the connection base to protect the heat from conducting to the plates.
4.Silver solder containing at least 45% of silver should be used for soldering. The soldering temperature must not exceed 800°C.
5.When the soldering temperature is too high or the duration is too long, potential consequences include the melting of brazing points or damage of the plates which will cause leakages.

 

Biogas condensate, separator or tank

We have now installed several tens of  biogas dehumidification systems, and we are proud of them, in fact they are all functioning and have received positive feedback.

From the beginning when dealing with the design for this application, we did it with our staff linked to the world of the process:

  • efficiency
  • efficacy
  • reliability
  • simplicity

Lately we are seeing some applications that leave us perplexed, I speak mainly of the final part of the system, i.e. the one linked to the condensate.

Our system is very simple and consists of:

  • refrigeration unit
  • heat exchanger/dehumidifier
  • condensate separator/trap

biogas p&id typical

 

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